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ITI NCVT Mechanic Motorcycle (AITT Theory) Practice Questions - DGT NCVT Craftsmen Training Scheme - Mechanic Two & Three Wheeler (Job role Mechanic, Motor Cycle) All India Trade Test Trade Exam
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Question
1
of 25
QUESTION 1 / 25
During motorcycle workshop practice under CTS safety rules, which fire extinguisher type is most appropriate for a petrol fuel-spill fire?
Choose one answer below.
A
Foam or dry-chemical extinguisher rated for flammable-liquid (Class B) fires
✓
B
Water extinguisher intended only for ordinary combustibles (Class A)
✓
C
CO2 extinguisher intended only for energised electrical (Class C) equipment fires with no liquid-fuel rating
✓
D
Water extinguisher used as a high-pressure jet directed into the centre of the petrol puddle
✓
QUESTION 2 / 25
What is the safest practice when disposing of used engine oil after servicing a two-wheeler?
Choose one answer below.
A
Pour it into a storm-water drain to keep the shop floor clean
✓
B
Collect it in a sealed labelled container and send it for authorised recycling or disposal
✓
C
Mix it with petrol and burn it in an open yard
✓
D
Mix it into general workshop floor sweepings and dispose with ordinary rubbish
✓
QUESTION 3 / 25
Before road-testing a repaired motorcycle from an ITI workshop, which requirement best matches CTS safety guidance?
Choose one answer below.
A
Any trainee may test-ride immediately after assembly without authorisation
✓
B
Road testing is never allowed under any CTS trade syllabus
✓
C
Only an authorised person may move and road-test the vehicle after safety checks
✓
D
Road-test immediately in traffic without checking brakes, lights or controls
✓
QUESTION 4 / 25
In 5S workshop housekeeping taught with automotive trade safety, what does the second S (Seiton / Set in order) primarily mean?
Choose one answer below.
A
Discard all tools after each job so the bench stays empty
✓
B
Clean machines thoroughly while leaving tools scattered without fixed locations
✓
C
Sweep the floor only and leave drawers and racks unsorted
✓
D
Arrange tools and parts so each item has a clear, labelled place for quick retrieval
✓
QUESTION 5 / 25
Which electrical safety tip is most appropriate when working near a motorcycle battery and wiring harness?
Choose one answer below.
A
Remove rings and watches, isolate power when practical, and avoid shorting battery terminals with tools
✓
B
Wear metal jewellery to improve conductivity while probing circuits
✓
C
Always weld directly across battery posts to check cable thickness
✓
D
Pour water over the battery before every voltage measurement
✓
QUESTION 6 / 25
A trainee lifts an engine using a workshop hoist. Which practice aligns with CTS guidance on lifting equipment?
Choose one answer below.
A
Skip periodic testing because hoists never fail
✓
B
Use the hoist within its rated capacity and follow periodic testing and safe-handling procedures
✓
C
Exceed the rated load briefly if the job is urgent
✓
D
Stand directly under the suspended engine to guide it by hand
✓
QUESTION 7 / 25
Which instrument is most suitable for measuring the outside diameter of a motorcycle piston with high precision in an automotive workshop?
Choose one answer below.
A
Steel rule alone without micrometre contact
✓
B
Try square
✓
C
Outside micrometre
✓
D
Centre punch
✓
QUESTION 8 / 25
When laying out a circular mark on a workpiece for motorcycle workshop practice, which pair of tools is typically used together?
Choose one answer below.
A
Torque wrench and feeler gauge only
✓
B
Dial bore gauge and vacuum gauge only
✓
C
Hydrometer and densimeter only
✓
D
Divider (or compass) with a centre punch and scriber on a marked centre
✓
QUESTION 9 / 25
What is Prussian blue commonly used for when marking motorcycle workshop jobs?
Choose one answer below.
A
Coating a surface so scribed layout lines show clearly
✓
B
Lubricating gearbox gears permanently
✓
C
Sealing tyre punctures
✓
D
Cooling welding tips
✓
QUESTION 10 / 25
A feeler gauge in two-wheeler service is primarily used to measure:
Choose one answer below.
A
Fuel octane rating in the tank
✓
B
Small clearances such as valve clearance or spark-plug gap
✓
C
Wheelbase length of the motorcycle
✓
D
Battery open-circuit voltage
✓
QUESTION 11 / 25
Which statement correctly describes a Vernier caliper used in automotive measurement practice?
Choose one answer below.
A
It can only measure tyre pressure
✓
B
It replaces the need for any torque wrench
✓
C
It can measure outside, inside and often depth dimensions with finer resolution than a basic steel rule
✓
D
It is used solely to test ignition coil resistance
✓
QUESTION 12 / 25
When measuring motorcycle cylinder bore wear during overhaul, which instrument is most appropriate?
Choose one answer below.
A
Outside micrometre on the tyre tread only
✓
B
Try square across the handlebar
✓
C
Hydrometer dipped in the fuel tank
✓
D
Dial bore gauge (or inside micrometre) compared with service limits
✓
QUESTION 13 / 25
What is the main purpose of a surface plate in marking and measurement practice?
Choose one answer below.
A
To provide a flat reference surface for layout and checking with height gauges or scribers
✓
B
To heat piston rings before installation
✓
C
To store petrol safely underground
✓
D
To generate AC charging current
✓
QUESTION 14 / 25
A centre punch is primarily used to:
Choose one answer below.
A
Measure thread pitch accurately
✓
B
Mark a small indentation so a drill or divider point will not wander
✓
C
Set ignition timing degrees on the flywheel
✓
D
Bleed hydraulic brake lines
✓
QUESTION 15 / 25
Which cleaning tool is typically used to remove carbon or gasket residue from a motorcycle metal surface without the aggressive cutting action of a file?
Choose one answer below.
A
Centre punch only
✓
B
Phillips screwdriver used as a chisel
✓
C
Wire brush or scraper used carefully as appropriate to the surface
✓
D
Feeler gauge leaf bent into a hook
✓
QUESTION 16 / 25
A torque wrench is used during two-wheeler assembly mainly to:
Choose one answer below.
A
Measure cylinder compression pressure
✓
B
Check battery specific gravity
✓
C
Set carburettor float height by bending the needle
✓
D
Tighten fasteners to the manufacturer’s specified torque without relying on guesswork
✓
QUESTION 17 / 25
While measuring piston-to-cylinder clearance during overhaul, which approach matches CTS measurement practice?
Choose one answer below.
A
Measure piston OD and cylinder bore with appropriate micrometre or bore tools and compare clearance with the service manual
✓
B
Estimate by eye without instruments
✓
C
Use only a tyre pressure gauge reading
✓
D
Rely solely on oil colour in the sight glass
✓
QUESTION 18 / 25
Which locking device is commonly used to prevent a castellated nut from loosening on a motorcycle axle or similar joint?
Choose one answer below.
A
Feeler gauge leaf
✓
B
Split pin (cotter pin) through the nut and shaft
✓
C
Prussian blue coating alone
✓
D
Soft solder fillet without mechanical lock
✓
QUESTION 19 / 25
What is the primary function of a gasket between a motorcycle cylinder head and cylinder?
Choose one answer below.
A
Increase compression ratio by adding metal thickness permanently
✓
B
Replace the need for head-bolt torque specifications
✓
C
Seal the joint against gas, oil or coolant leakage between mating surfaces
✓
D
Act as the main bearing for the crankshaft
✓
QUESTION 20 / 25
When removing a broken stud from a blind hole in an aluminium motorcycle case, which practice is safest and most appropriate?
Choose one answer below.
A
Drill oversized immediately through the case wall without planning
✓
B
Hammer a screwdriver sideways into the stud until the case cracks
✓
C
Weld the case shut and abandon the fastener
✓
D
Use a properly sized extractor after careful centre-drilling, protecting threads and surrounding metal
✓
QUESTION 21 / 25
Oil seals on a motorcycle gearbox shaft are mainly intended to:
Choose one answer below.
A
Retain lubricant and exclude dirt or moisture at the shaft exit
✓
B
Increase gear ratio under load
✓
C
Replace the clutch friction plates
✓
D
Set valve timing automatically
✓
QUESTION 22 / 25
Which hand tool is specifically designed to drive screws with a cross-recess (Phillips) head?
Choose one answer below.
A
Flat-blade screwdriver only
✓
B
Phillips screwdriver
✓
C
Ball-pein hammer
✓
D
Outside caliper
✓
QUESTION 23 / 25
Circlips (snap rings) on motorcycle shafts are typically used to:
Choose one answer below.
A
Measure oil pressure in the gallery
✓
B
Enrich the carburettor mixture at idle
✓
C
Axially locate bearings, gears or pins in a groove
✓
D
Ground the ignition coil secondary
✓
QUESTION 24 / 25
In a simple series circuit used for basic electrical practice, what happens if one bulb burns open?
Choose one answer below.
A
Voltage at the battery immediately doubles
✓
B
All parallel paths elsewhere also must open
✓
C
Resistance of the remaining closed path becomes zero
✓
D
Current stops in that series path because the circuit is interrupted
✓
QUESTION 25 / 25
When tracing a motorcycle lighting circuit fault, measuring voltage drop across a connector under load primarily helps detect:
Choose one answer below.
A
Excessive resistance from corrosion or a poor connection
✓
B
Fuel octane deficiency
✓
C
Tyre under-inflation
✓
D
Incorrect valve clearance
✓
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